濟(jì)南福華建材廠
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關(guān)于膩?zhàn)赢a(chǎn)品的系統(tǒng)分類及使用要點(diǎn)的專業(yè)整理
來(lái)源:http://www.wxccxs.com 日期:2025-05-03 發(fā)布人:
一、膩?zhàn)赢a(chǎn)品市場(chǎng)分類體系
1、 Market classification system for putty products
物理狀態(tài)分類
Physical state classification
(1)膏狀膩?zhàn)樱侯A(yù)拌型產(chǎn)品,開罐即用,施工便捷但儲(chǔ)存期短(通?!?個(gè)月)
(1) Pasty putty: a pre mixed product that can be used immediately after opening the can, with convenient construction but short storage period (usually ≤ 6 months)
(2)粉狀膩?zhàn)樱盒璎F(xiàn)場(chǎng)加水調(diào)配,保質(zhì)期長(zhǎng)(通常12-24個(gè)月),成本效益高
(2) Powdered putty: needs to be mixed with water on site, has a long shelf life (usually 12-24 months), and is cost-effective
(3)膠配填料:由施工方自行摻膠調(diào)配,質(zhì)量波動(dòng)大,已逐步被淘汰
(3) Adhesive filling material: The construction party shall mix and adjust the adhesive by themselves, and the quality fluctuates greatly, which has gradually been phased out
(4)水泥基膩?zhàn)樱禾砑犹胤N水泥的剛性產(chǎn)品,適用于高濕度環(huán)境
(4) Cementitious putty: a rigid product with added special cement, suitable for high humidity environments
耐水性能分類
Classification of water resistance performance
(1)耐水膩?zhàn)樱和ㄟ^(guò)GB/T 23455-2009標(biāo)準(zhǔn)檢測(cè),浸水后粘結(jié)強(qiáng)度≥0.3MPa
(1) Waterproof putty: tested according to GB/T 23455-2009 standard, with a bonding strength of ≥ 0.3MPa after immersion in water
(2)非耐水膩?zhàn)樱河鏊窜浕?,僅適用于干燥區(qū)域
(2) Non water-resistant putty: softens upon contact with water, only suitable for dry areas
應(yīng)用場(chǎng)景分類
Application scenario classification
(1)內(nèi)墻膩?zhàn)樱鹤⒅丨h(huán)保性,VOC含量≤80g/L(GB 18582-2020)
(1) Interior wall putty: pay attention to environmental protection, VOC content ≤ 80g/L (GB 18582-2020)
(2)外墻膩?zhàn)樱簭?qiáng)調(diào)耐候性,需通過(guò)抗裂性(裂紋寬度≤0.2mm)和凍融循環(huán)(≥25次)測(cè)試
(2) Exterior wall putty: emphasizing weather resistance, it needs to pass crack resistance (crack width ≤ 0.2mm) and freeze-thaw cycle (≥ 25 times) tests
功能特性分類
Classification of functional characteristics
(1)彈性膩?zhàn)樱簲嗔焉扉L(zhǎng)率≥150%,適用于抗震縫等動(dòng)態(tài)接縫
(1) Elastic putty: fracture elongation ≥ 150%, suitable for dynamic joints such as seismic joints
(2)高彈防水膩?zhàn)樱杭婢邚椥裕ㄉ扉L(zhǎng)率≥200%)與防水(吸水率≤5%)功能
(2) High elasticity waterproof putty: combines elasticity (elongation ≥ 200%) and waterproofing (water absorption ≤ 5%) functions
(3)抗裂膩?zhàn)樱汉w維增強(qiáng)材料,抗開裂性能提升300%
(3) Crack resistant putty: containing fiber-reinforced materials, the crack resistance performance is improved by 300%
二、傳統(tǒng)821膩?zhàn)拥募夹g(shù)缺陷分析
2、 Analysis of Technical Defects in Traditional 821 Putty
結(jié)構(gòu)性能缺陷
Structural performance defects
(1)粘結(jié)強(qiáng)度僅0.15-0.2MPa(國(guó)家標(biāo)準(zhǔn)要求≥0.3MPa)
(1) The bonding strength is only 0.15-0.2MPa (national standard requires ≥ 0.3MPa)
(2)抗壓強(qiáng)度<2MPa,極易產(chǎn)生壓潰破壞
(2) Compressive strength<2MPa, prone to crushing and failure
(3)線性收縮率高達(dá)0.3%,導(dǎo)致開裂風(fēng)險(xiǎn)
(3) The linear shrinkage rate is as high as 0.3%, leading to a risk of cracking
耐久性問(wèn)題
Durability issues
(1)在相對(duì)濕度>75%環(huán)境下,48小時(shí)即出現(xiàn)表層粉化
(1) Surface pulverization occurs within 48 hours in an environment with relative humidity greater than 75%
(2)溫度循環(huán)(-20℃~60℃)5次后出現(xiàn)空鼓脫落
(2) After 5 temperature cycles (-20 ℃~60 ℃), hollowing and detachment occurred
(3)與保溫板基層的相容性差,界面應(yīng)力集中
(3) Poor compatibility with insulation board base layer, interface stress concentration
經(jīng)濟(jì)性弊端
Economic disadvantages
(1)返修率高達(dá)35%,平均需2.3次重復(fù)施工
(1) The repair rate is as high as 35%, and an average of 2.3 repeated constructions are required
(2)鏟除舊膩?zhàn)赢a(chǎn)生建筑垃圾1.2kg/m2
(2) Removing old putty generates construction waste of 1.2kg/m2
(3)界面劑處理增加施工成本18-25元/m2
(3) Interface agent treatment increases construction costs by 18-25 yuan/m 2
三、膩?zhàn)邮┕すに囈?guī)范
3、 Construction process specification for putty
標(biāo)準(zhǔn)施工流程
Standard construction process
基層處理→界面劑涂布(必要時(shí))→第一遍批刮(厚度≤3mm)→第二遍精找平(厚度≤1mm)→打磨(240-400目砂紙)→底漆涂刷
Base treatment → Interface agent coating (if necessary) → First layer of scraping (thickness ≤ 3mm) → Second layer of fine leveling (thickness ≤ 1mm) → Grinding (240-400 grit sandpaper) → Primer coating
批刮次數(shù)準(zhǔn)則
Scratch frequency criteria
(1)新建墻體:2遍(總厚度≤4mm)
(1) New wall construction: 2 layers (total thickness ≤ 4mm)
(2)改造墻面:3遍(含找平層,總厚度≤6mm)
(2) Wall renovation: 3 layers (including leveling layer, total thickness ≤ 6mm)
(3)特殊基面:需先做專項(xiàng)處理(如保溫板接縫處需加網(wǎng)格布)
(3) Special base surface: Special treatment is required first (such as adding mesh cloth at the joint of the insulation board)
膠粘劑配比要求
Adhesive ratio requirements
(1)粉狀膩?zhàn)樱核冶?.4-0.5(重量比)
(1) Powdered putty: water cement ratio 0.4-0.5 (weight ratio)
(2)膠液添加量:固體含量≥8%
(2) Glue addition amount: Solid content ≥ 8%
(3)攪拌后稠度:8-10cm(斯托默粘度計(jì))
(3) Consistency after mixing: 8-10cm (Stomer viscometer)
四、材料缺陷對(duì)涂裝體系的影響機(jī)制
4、 The Influence Mechanism of Material Defects on Coating System
界面失效模式
Interface Failure Mode
(1)附著力不足:導(dǎo)致涂層系統(tǒng)剝離強(qiáng)度下降>60%
(1) Insufficient adhesion: resulting in a decrease of coating system peel strength by more than 60%
(2)柔韌性差:使漆膜裂紋擴(kuò)展速率提高3-5倍
(2) Poor flexibility: increases the crack propagation rate of the paint film by 3-5 times
面漆表現(xiàn)影響
Influence of topcoat performance
(1)耗漆量增加:多孔基層導(dǎo)致吸收量增加30-50%
(1) Increased paint consumption: Porous substrate leads to a 30-50% increase in absorption
(2)色差風(fēng)險(xiǎn):基層pH>10時(shí)面漆變色概率提升80%
(2) Color difference risk: When the pH of the base layer is greater than 10, the probability of color change in the topcoat increases by 80%
(3)早期失效:膩?zhàn)訉悠茐氖蛊崮勖s短50-70%
(3) Early failure: Damage to the putty layer shortens the lifespan of the paint film by 50-70%
五、行業(yè)發(fā)展趨勢(shì)
5、 Industry Development Trends
新型材料應(yīng)用
Application of New Materials
(1)石膏基膩?zhàn)樱杭婢吆粑耘c強(qiáng)度(抗折≥2.5MPa)
(1) Gypsum based putty: combines breathability and strength (flexural strength ≥ 2.5MPa)
(2)聚合物改性膩?zhàn)樱赫辰Y(jié)強(qiáng)度提升至0.8-1.2MPa
(2) Polymer modified putty: bond strength increased to 0.8-1.2MPa
(3)納米復(fù)合膩?zhàn)樱涸魉牵?10°,耐污性提升顯著
(3) Nano composite putty: hydrophobicity angle>110 °, significantly improved stain resistance
施工技術(shù)革新
Construction technology innovation
(1)機(jī)械噴涂:施工效率提高300%,厚度偏差≤0.3mm
(1) Mechanical spraying: construction efficiency increased by 300%, thickness deviation ≤ 0.3mm
(2)薄抹灰系統(tǒng):總厚度≤2mm,干燥時(shí)間縮短50%
(2) Thin plastering system: total thickness ≤ 2mm, drying time reduced by 50%
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